HX1080GF High Speed Web Fed Flexo 3 in 1 Saddle Stitching Production Line
The HX1080GF High-Speed Web-Fed Flexo 3-in-1 Saddle-Stitching Production Line integrates flexographic printing, collating, saddle stitching, folding, and three-side trimming into one fully automated production system. It is designed to streamline the complete workflow from roll-fed printing to finished-book delivery for efficient and continuous book production.
The line features automatic unwinding, tension control, web guiding, double-sided two-color water-based flexographic printing, hot-air drying, web slitting, intelligent page counting, high-precision cutting, cover or insert feeding, automatic alignment, saddle stitching, spine pressing, three-side trimming, and finished-book delivery. Two independent control systems provide flexible operation, allowing the HX1080GF to run as a complete production line, as a standalone printing and collating section, or as an independent binding and trimming section.
Designed for exercise books, notebooks, wire-o book blocks, thread-sewn book blocks, and similar products, the HX1080GF combines stable high-speed performance, accurate print registration, fast job changeovers, and efficient production for both short and long production runs.
High-Speed 3-in-1 Integration of Flexo Printing, Collating and Saddle Stitching
Double-Sided Two-Color Water-Based Flexographic Printing with Hot-Air Drying
Independent Control Systems for Flexible Full-Line or Standalone Operation
High-Precision Cutting, Alignment, Stitching and Three-Side Trimming
Suitable for Exercise Books, Notebooks and Multiple Book Block Applications
Specifications
<h4>Web Feeding Unit</h4>
Maximum Roll Diameter
Φ1,270mm
Roll Width Range
680–1,080mm
Roll Core Inner Diameter
3in (76.2mm)
Applicable Paper Weight
45–100g/m²
<h4>Flexographic Printing Unit</h4>
Printing Configuration
Double-Sided, Two-Color Printing
Printing Width Range
680–1,080mm
Printing Circumference Range
255–760mm
Registration Accuracy
≤0.1mm
Maximum Printing Speed
400m/min
<h4>Cross-Cutting Unit</h4>
Cutting Width Range
680–1,080mm
Cutting Length Range
255–760mm
Cutting Accuracy
≤0.1mm
Maximum Web Speed
400m/min
Maximum Cutting Frequency
1,300cycles/min
<h4>Sheet Counting Unit</h4>
Counting Range
6–52 Sheets/Stack
Counting Accuracy
±0 Sheet
Maximum Counting Speed
60stacks/min
<h4>Cover Feeding Unit</h4>
Cover Width Range
680–1,080mm
Cover Length Range
255–700mm
Applicable Cover Weight
70–300g/m²
Maximum Cover Feeding Speed
60sheets/min
<h4>Wire Stitching Unit</h4>
Stitching Head
Hohner, Germany
Stitching Wire Gauge
26#–28#
Maximum Binding Thickness
≤6mm
Binding Width Range
680–1,080mm
Binding Length Range
255–600mm
Maximum Stitching Speed
60cycles/min
<h4>Signature Folding Unit</h4>
Unfolded Size Range
255–600mm
Folded Size Range
127.5–300mm
Maximum Folding Speed
60cycles/min
<h4>Cross-Trimming Unit</h4>
Cross-Trimming Range
127.5–300mm
Maximum Cross-Trimming Speed
60cycles/min
<h4>Longitudinal Slitting Unit</h4>
Slitting Range
120–300mm
Maximum Slitting Speed
60cycles/min
<h4>General Specifications</h4>
Total Power
32kW
Total Machine Weight
30,000kg
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