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HX1080GF High Speed Web Fed Flexo 3 in 1 Saddle Stitching Production Line

The HX1080GF High-Speed Web-Fed Flexo 3-in-1 Saddle-Stitching Production Line integrates flexographic printing, collating, saddle stitching, folding, and three-side trimming into one fully automated production system. It is designed to streamline the complete workflow from roll-fed printing to finished-book delivery for efficient and continuous book production. The line features automatic unwinding, tension control, web guiding, double-sided two-color water-based flexographic printing, hot-air drying, web slitting, intelligent page counting, high-precision cutting, cover or insert feeding, automatic alignment, saddle stitching, spine pressing, three-side trimming, and finished-book delivery. Two independent control systems provide flexible operation, allowing the HX1080GF to run as a complete production line, as a standalone printing and collating section, or as an independent binding and trimming section. Designed for exercise books, notebooks, wire-o book blocks, thread-sewn book blocks, and similar products, the HX1080GF combines stable high-speed performance, accurate print registration, fast job changeovers, and efficient production for both short and long production runs.

Specifications

  • <h4>Web Feeding Unit</h4>
  • Maximum Roll Diameter
  • Φ1,270mm
  • Roll Width Range
  • 680–1,080mm
  • Roll Core Inner Diameter
  • 3in (76.2mm)
  • Applicable Paper Weight
  • 45–100g/m²
  • <h4>Flexographic Printing Unit</h4>
  • Printing Configuration
  • Double-Sided, Two-Color Printing
  • Printing Width Range
  • 680–1,080mm
  • Printing Circumference Range
  • 255–760mm
  • Registration Accuracy
  • ≤0.1mm
  • Maximum Printing Speed
  • 400m/min
  • <h4>Cross-Cutting Unit</h4>
  • Cutting Width Range
  • 680–1,080mm
  • Cutting Length Range
  • 255–760mm
  • Cutting Accuracy
  • ≤0.1mm
  • Maximum Web Speed
  • 400m/min
  • Maximum Cutting Frequency
  • 1,300cycles/min
  • <h4>Sheet Counting Unit</h4>
  • Counting Range
  • 6–52 Sheets/Stack
  • Counting Accuracy
  • ±0 Sheet
  • Maximum Counting Speed
  • 60stacks/min
  • <h4>Cover Feeding Unit</h4>
  • Cover Width Range
  • 680–1,080mm
  • Cover Length Range
  • 255–700mm
  • Applicable Cover Weight
  • 70–300g/m²
  • Maximum Cover Feeding Speed
  • 60sheets/min
  • <h4>Wire Stitching Unit</h4>
  • Stitching Head
  • Hohner, Germany
  • Stitching Wire Gauge
  • 26#–28#
  • Maximum Binding Thickness
  • ≤6mm
  • Binding Width Range
  • 680–1,080mm
  • Binding Length Range
  • 255–600mm
  • Maximum Stitching Speed
  • 60cycles/min
  • <h4>Signature Folding Unit</h4>
  • Unfolded Size Range
  • 255–600mm
  • Folded Size Range
  • 127.5–300mm
  • Maximum Folding Speed
  • 60cycles/min
  • <h4>Cross-Trimming Unit</h4>
  • Cross-Trimming Range
  • 127.5–300mm
  • Maximum Cross-Trimming Speed
  • 60cycles/min
  • <h4>Longitudinal Slitting Unit</h4>
  • Slitting Range
  • 120–300mm
  • Maximum Slitting Speed
  • 60cycles/min
  • <h4>General Specifications</h4>
  • Total Power
  • 32kW
  • Total Machine Weight
  • 30,000kg
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