The HDP SS4500 Digital Saddle Stitcher is designed to work with both roll-fed and cut-sheet digital finishing systems for flexible production of a wide range of saddle-stitched products. It supports fully digital content, mixed digital and conventional content, or conventional content only, with either self-covers or separately fed covers, providing high flexibility for different booklet production requirements.
Operating at speeds of up to 4,500 books per hour, the HDP SS4500 features a dynamic folding unit that supports seamless 4-page jumps, helping minimize blank pages and improve production efficiency. The system also supports dynamic perforation, multi-job production, and variable data workflows with minimal operator intervention.
The stitching unit automatically adjusts according to product thickness and required wire length, while the three-knife trimmer automatically adapts to corresponding format changes. Combining dynamic folding, variable production capability, automatic stitching adjustment, and adaptive three-side trimming, the HDP SS4500 provides an efficient digital saddle stitching solution for short-run, Book-of-One, and variable-data booklet production.
Up to 4,500 Books/Hour for High-Efficiency Digital Saddle Stitching
Dynamic 4-Page Folding to Reduce Blank Pages and Improve Efficiency
Supports Fully Digital, Mixed and Conventional Content with Flexible Cover Options
Multi-Job and Variable Data Production with Dynamic Perforation
Automatic Stitching and Three-Knife Trimming Adjustment for Variable Products
Specifications
Unwinding Width
700mm
Max. Unwinding Diameter
1300mm
Cutting Width
520mm
Variable Folding
8P / 12P
Paper Weight
60–180g/m²
Max. Stitching Thickness
5mm
Stitching Distance
60–150mm
Cover Feeder
1 Set
Inserting/Collating Device
1 Set
Barcode Matching (Cover to Content)
1 Set
Changeover Time
5min
Max. Cover Size
470×350mm (W×L)
Min. Cover Size
210×150mm (W×L)
Max. Size Before Trimming
235×350mm (W×L)
Min. Size Before Trimming
105×150mm (W×L)
Production Speed
2900–4500books/hour
Power Supply
400V AC
Compressed Air
6bar
Power
28kW
Dimensions
13000×5500×1500mm (W×L×H)
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